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Why Process Expertise Doesn’t Scale —And What Actually Changes That

Discover why process expertise doesn’t scale in steel plants and how explainable decision support changes that. This article explores the limitations of traditional analytics and in-house models, the importance of capturing engineering reasoning, and how consistent, explainable process decision frameworks help teams respond faster and make better choices as conditions change.

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How One Global Steel Producer Proved AI Value Quickly — Without Overcomplicating the Pilot

This article describes how a global steel producer evaluated Fero Labs’ explainable AI through a focused proof-of-concept pilot rather than a broad digital transformation. The pilot targeted a common steel mill challenge: manual machine learning model retraining that consumes hundreds of engineering hours each year. By validating model accuracy, enabling real-time retraining, and removing ongoing maintenance, Fero Labs helped the producer demonstrate clear ROI before expanding into additional use cases such as alloy optimization, defect diagnostics, mechanical property prediction, and process optimization. The post outlines a practical, repeatable approach for steel producers, manufacturers, and consultants seeking to deploy industrial AI, scale engineering expertise, improve efficiency, protect product quality, and support more sustainable steel production—without disrupting existing workflows.

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Fero Labs

Carnegie Mellon University’s CISR Partners with Fero Labs to Shape the Next Generation of AI-Driven Steel Innovators

Carnegie Mellon University’s CISR and Fero Labs announce a partnership bringing explainable AI, real industrial datasets, and mill-ready decision tools into CMU’s steelmaking research curriculum — preparing metallurgists and process engineers to drive efficiency, sustainability, and the future of steel production.

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Fero Labs

SIJ Group Partners with Fero Labs to Accelerate Profitable Sustainability in Green Steelmaking

SIJ Group has partnered with Fero Labs to accelerate its progress towards sustainable, high-performance steel production using explainable AI.

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Why Process Expertise Doesn’t Scale —And What Actually Changes That
Fero Labs

Why Process Expertise Doesn’t Scale —And What Actually Changes That
How One Global Steel Producer Proved AI Value Quickly — Without Overcomplicating the Pilot
Use case

How One Global Steel Producer Proved AI Value Quickly — Without Overcomplicating the Pilot
Carnegie Mellon University’s CISR Partners with Fero Labs to Shape the Next Generation of AI-Driven Steel Innovators
Fero Labs

Carnegie Mellon University’s CISR Partners with Fero Labs to Shape the Next Generation of AI-Driven Steel Innovators
SIJ Group Partners with Fero Labs to Accelerate Profitable Sustainability in Green Steelmaking
Fero Labs

SIJ Group Partners with Fero Labs to Accelerate Profitable Sustainability in Green Steelmaking
Working Smarter Together: Fero Labs and Steel Hub Partner to Help Steel Producers Turn Data into Actions
Fero Labs

Working Smarter Together: Fero Labs and Steel Hub Partner to Help Steel Producers Turn Data into Actions
Fero Labs Now Available in Microsoft Azure Marketplace for Faster Steel Mill Deployment of AI
Press Release

Fero Labs Now Available in Microsoft Azure Marketplace for Faster Steel Mill Deployment of AI
Fero Labs Named to Fast Company’s Annual List of the World’s Most Innovative Companies of 2025
Press Release

Fero Labs Named to Fast Company’s Annual List of the World’s Most Innovative Companies of 2025
7 Ways Fero Labs AI Streamlines Industrial Engineers' Work
Fero Labs

7 Ways Fero Labs AI Streamlines Industrial Engineers' Work
Introducing Fero Labs’ Flexible Optimization Feature
Fero Labs

Introducing Fero Labs’ Flexible Optimization Feature
Fero Labs AI for Steelmakers: Benefits and Use Cases
Fero Labs

Fero Labs AI for Steelmakers: Benefits and Use Cases
Fero Labs CEO: We're Excited to Continue Driving Positive Change and Making a Lasting Impact
Fero Labs

Fero Labs CEO: We're Excited to Continue Driving Positive Change and Making a Lasting Impact
Vertical Visionaries: Berk Birand - Fero Labs
In the news

Vertical Visionaries: Berk Birand - Fero Labs
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