React Faster with Evidence-Based Actions
Process engineers use Fero’s diagnostics and decision support daily to understand why performance shifts, resolve issues faster, and prevent deviations before they impact production. Instead of spending hours isolating variables, teams can evaluate broader process data, identify the drivers, and determine which actions will stabilize the process.
Fero doesn’t just surface insight—it helps engineers understand what they can do next. By linking cause-and-effect to clear, explainable adjustments, teams move from investigation to action faster, reduce trial-and-error changes, and maintain more consistent performance as conditions evolve.
Transparent & Explainable
- Contextual white-box machine learning (ML)
- Confidence bands on every prediction
- Explainable live production anomaly alerts
- Flexible optimization
- Proprietary ML models
- Scalable use case capabilities
Revenue & Emission Results
- Cost savings
- Sustainability savings
Digital Twin & Live Optimization
- Simulated digital environment
- Live production optimization
Increase speed to solution with Fero Labs AI
White-box ML
Black-box machine learning solutions make recommendations without context, so you operate in the dark without understanding the detail behind the insight.
Not with Fero Labs.
Fero Labs is software powered by white-box contextual machine learning, so your team can make more informed adjustments knowing what will happen.
Empower Engineers and Data Scientists
The Fero platform becomes your source of truth where teams no longer need to work in silos.
Get your entire team to collaborate within our platform to augment your expertise with the power of AI. Our platform will show the best actions to take to maximize efficiencies.
It's like having your brightest minds in the same room to solve problems together, faster.
Profitable Sustainability
Engineers that use Fero Labs daily are able to fix issues 90x faster and address new anomalies before they impact production. This directly impacts Scope 1 & 2 emissions by eliminating unnecessary energy consumption and reducing raw material usage.
Fero live predictions and recommendations indicate how to improve profit and sustainability at the same time without compromising quality. That's good for the plant and for the planet.
"You could spend weeks on an Excel or Minitab file, just trying to get stats out and aggregate results. With Fero Labs, you upload a dataset and hit go. Come back 20 minutes later, and it's given you some valuable insights."
Adhesives engineer, major chemical manufacturer
Scale process expertise
In most steel plants, process performance depends on a small number of experienced engineers being available when conditions change. Decisions slow down—not because teams lack data, but because expertise isn’t always accessible at the moment it’s needed.
Fero captures how experienced engineers reason about the process and makes that reasoning usable across diagnostics, simulation, and live production. Teams work from a shared, explainable process context instead of relying on manual investigation or fragmented analytics tools.
The result is faster issue resolution, earlier intervention, and more consistent performance—without lowering engineering standards or automating decisions away from the plant team.
“The industrial sector is undergoing a seismic shift, from the transition to renewable energy to the circularity in raw material utilization, all while grappling with increasing labor shortages. Many of the fundamental assumptions that drove efficiency in manufacturing will no longer hold. In this era of transformation, AI emerges as the linchpin propelling the industrial sector into its next stage of evolution.”
Berk Birand, CEO, Fero Labs
Fero Labs: World's Most Innovative Company 2025
Powerful Process Engine
Did you know that more than 70% of companies investing in Industry 4.0 fail to move beyond the pilot phase of development?
✅ In this whitepaper, we outline typical obstacles to pilot success and how Fero Labs' Process Engine solves them.
✅ Learn how Fero Labs' process engine can find more valuable patterns in your data to reduce costs and cycle time - in a fraction of time.
Read the whitepaper to learn more, or book a demo to see it live!
