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AI in the Cement Industry

Take control of your processes with cement plant software that shows your team how to optimize production in real time--even when you're short on raw materials, hurting from supply chain snags, or seeing soaring energy bills.

Machine learning in the cement industry

Drive value with powerful Fero AI

Live process optimization software

Lock in profits with live optimization insights

Traditional process optimization projects can take months. And they only work under pre-defined circumstances.

Fero Lab's white-box machine learning algorithms instantly analyze current and past cement production data to discover the most efficient process settings, taking into account any sources of variation. What used to take you months can now be done in minutes.

You don't have to take our word for it--all models automatically quantify uncertainty to give you confidence in your results, even in unseen operating conditions.

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Drive value with powerful Fero AI

Optimize production for efficiency

Process bottlenecks can prevent cement plants from operating at their most efficient. However, these are often ignored in favor of more pressing issues.

Our AI cement plant software helps teams eliminate process bottlenecks, so you can make more cement in a shorter time. With real-time insights, you'll have a forensic to look into your production to eliminate any inefficiencies.

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Data analytics for manufacturing and industrial plants

Achieve sustainability without extra effort

Sustainability objectives are more important than ever. However, filling the gap between goals and tangible emissions reduction can be challenging.

Fero Lab's emissions blueprint is especially designed for cement plants to reduce emissions while simultaneously minimizing costs, preventing the usual prohibitive investment of the typical sustainability program.

Soft sensors allow you to keep ahead of tightening regulations and monitor NOx, SOx, and CO2 emissions continuously to ensure that you meet corporate sustainability goals.

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White-box machine learning algorithms

Predictive alerts save batches from scrap

Scrapping a batch is costly. But sometimes, defects happen.

Or do they? With Fero Lab's live optimization mode, operators are alerted ahead of time before problems occur. That way, they have enough time to intervene before they happen, preventing the need to scrap any cement.

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J., process engineer headshot

"Usually we assume the worst-case scenario, plus a buffer for failure. So we're overshooting everything just to make sure we're good. Fero tells us the lowest amount of alloys we can use to pass, so we can optimize in real time."

J., process engineer

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