Fero Labs: World's Most Innovative Company 2025
Adapt Faster to Changing Conditions
Engineers use Fero's powerful diagnostics and process optimization tool daily to fix issues faster and prevent new issues before they impact production.
Using Fero Labs AI, process engineers make better use of raw and recycled materials, energy consumption, and can adapt to ever-changing conditions faster than ever before.
Increase speed to solution with Fero Labs AI
"We are always looking at how to improve our production processes to be more sustainable, to lower costs, and to be more competitive in an international market. Fero Labs helps us tackle these goals at the same time."
Utku Öner, CEO, CELSA Nordic
The Fero Suite: AI to resolve process issues faster
Fero Diagnostics
Fero Simulator
Fero Production
Fero Foundation
I thought this was another analytics tool but I’m blown out of my shoes. I wasn’t even aware this technology was out there. You guys have clearly put a lot of thought into this industry.
Melt Shop Manager
Scale process expertise across the mill
In most steel plants, process performance depends on a small number of experienced engineers being available when conditions change. Decisions slow down—not because teams lack data, but because expertise isn’t always accessible at the moment it’s needed.
Fero captures how experienced engineers reason about the process and makes that reasoning usable across diagnostics, simulation, and live production. Teams work from a shared, explainable process context instead of relying on manual investigation or fragmented analytics tools.
The result is faster issue resolution, earlier intervention, and more consistent performance—without lowering engineering standards or automating decisions away from the plant team.
Solutions for every sector
Fero Labs is built for complex manufacturing settings. You can build a virtual replica of any process, then draw on powerful white-box machine learning insights to optimize performance while reducing costs and emissions. You won't just hit your KPIs—you'll also get a more proactive approach that transforms your process as well as your bottom line. Fero Labs easily scales across industries including Steel, Chemicals, Oil and Gas, Cement, and CPG.
Steel
Reduce raw material costs, while delivering the quality customers expect.
Chemicals
Go beyond data analytics to tackle complex production issues.
What To Expect From A Fero Pilot
Qualification Call
You'll start with a quick chat with a Fero Labs AI expert to determine if Fero is a good fit for your needs. Together, we'll determine who should be involved in a pilot from your team.
Discovery & Quick Demo
This call helps us to better understand your business and pain points. At that time we can share how Fero will help, including a short demo to show Fero in action.
Deeper Demo
Using your data, we’ll demo typical workflows using Fero so you can see how much time you’ll be saving every day. Processes that used to take you hours or days to complete, we’ll show in just a few minutes.
14-Day Free Trial
Then we’ll give your team free access to Fero to prove how easy it is to learn and use. We’ll email pro tips and exercises each day to share ways Fero will save you time and effort. After that point we’ll discuss a Ramp Year License.
Start a PilotFeatured Insights
Why Process Expertise Doesn’t Scale —And What Actually Changes That
How One Global Steel Producer Proved AI Value Quickly — Without Overcomplicating the Pilot
After a Disappointing Digital Rollout: Four Things Steel Mills Do Differently Next Time
