Fero Labs: World's Most Innovative Company 2025
Adapt Faster to Changing Conditions
Engineers use Fero's powerful diagnostics and process optimization tool daily to fix issues faster and prevent new issues before they impact production.
Using Fero Labs AI, process engineers make better use of raw and recycled materials, energy consumption, and can adapt to ever-changing conditions faster than ever before.
Increase speed to solution with Fero Labs AI
"We are always looking at how to improve our production processes to be more sustainable, to lower costs, and to be more competitive in an international market. Fero Labs helps us tackle these goals at the same time."
Utku Öner, CEO, CELSA Nordic
Trust | Transparency | Explainability
AI-powered diagnostics to fix issues faster
Unlike traditional analyses tools that can only handle small subsets of data, Fero's AI-powered platform can process large amounts of production data (over 4,000 heats per year) and track hundreds of process readings in minutes. Fero's AI will pinpoint the right cause and make tactical recommendations to fix issues faster by accelerating your speed to solution.
Discover 10 ways Fero Labs AI accelerates Six Sigma
Understand outcomes with confidence
Unlike conventional black-box technology, Fero Lab’s white-box algorithms give your team the context behind the data and the confidence levels in the output so they can make faster, more informed decisions.
About white-box machine learning
Avoid small fires and improve live production
Optimization initiatives don't always match the reality on the factory floor. Nothing slips through the cracks with Fero Labs deployed directly in the pulpit, operators get simplified live recommendations that take into account your constantly shifting conditions, and engineers are kept in the loop with explainable production alerts and anomaly detection.
About live optimization
I thought this was another analytics tool but I’m blown out of my shoes. I wasn’t even aware this technology was out there. You guys have clearly put a lot of thought into this industry.
Melt Shop Manager
Get results 90x faster
Process Engineers use Fero Labs AI to increase process efficiencies with less time and effort.
- Detect, diagnose, and fix issues faster
- Receive anomaly alerts to prevent new issues
- Run quality forecast predictions to stay in-spec
- Automate complex Root Cause Analyses (RCA)
- Cut costs by reducing energy consumption
- Flexible optimization to optimize process efficiencies
- Improve production throughput
Transparent & Explainable
- Contextual white-box machine learning (ML)
- Confidence bands on every prediction
- Explainable live production anomaly alerts
- Live flexible optimizations
- Proprietary ML models
- Scalable use case capabilities
Revenue & Emission Results
- Cost savings
- Sustainability savings
Digital Twin & Live Optimization
- Simulated digital environment
- Live production optimization
Solutions for every sector
Fero Labs is built for complex manufacturing settings. You can build a virtual replica of any process, then draw on powerful white-box machine learning insights to optimize performance while reducing costs and emissions. You won't just hit your KPIs—you'll also get a more proactive approach that transforms your process as well as your bottom line. Fero Labs easily scales across industries including Steel, Chemicals, Oil and Gas, Cement, and CPG.
Steel
Reduce raw material costs, while delivering the quality customers expect.
Chemicals
Go beyond data analytics to tackle complex production issues.
What To Expect From A Fero Pilot
Qualification Call
You'll start with a quick chat with a Fero Labs AI expert to determine if Fero is a good fit for your needs. Together, we'll determine who should be involved in a pilot from your team.
Discovery & Quick Demo
This call helps us to better understand your business and pain points. At that time we can share how Fero will help, including a short demo to show Fero in action.
Deeper Demo
Using your data, we’ll demo typical workflows using Fero so you can see how much time you’ll be saving every day. Processes that used to take you hours or days to complete, we’ll show in just a few minutes.
14-Day Free Trial
Then we’ll give your team free access to Fero to prove how easy it is to learn and use. We’ll email pro tips and exercises each day to share ways Fero will save you time and effort. After that point we’ll discuss a Ramp Year License.
"The speed of calculation is unreal. Based on the information coming in live, we can adjust the process to meet requirements. No matter what unstable conditions surround a process, Fero Labs is going to immediately give you the right answer."
Carlo Travaglini, Director of Technology, Gerdau
Featured Insights
Diagnose Root Causes of Continuous Caster Breakouts in Minutes
Flexible Recipes for Slag Optimization With Fero Labs AI
The Key Question for AI Vendors: “Will This Work with the Data I Already Have?”
